Forums › General Discussion › Chain Locker Bulkhead Design and Material Issues

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    • #68188
      Hull152_Patrick
      Spectator

      I just posted this to my blog, and wanted to see if any of you had thoughts
      one way or the other.

      Chain Locker Bulkhead Design and Material
      Issues<http://www.deepplaya.com/post/Chain-Locker-Bulkhead-Design-and-Material-Issues.aspx>
      http://www.deepplaya.com/post/Chain-Locker-Bulkhead-Design-and-Material-Issues.aspx<http://www.deepplaya.com/post/Chain-Locker-Bulkhead-Design-and-Material-Issues.aspx

      [image: Preparing to make a huge
      mess]<http://www.flickr.com/photos/deepplaya/5010236289/>

      [image: ChainLocker_Hatch_blog]<http://www.deepplaya.com/image.axd?picture=ChainLocker_Hatch_blog.jpg>

      I’m hemming and hawing a bit on the chain locker bulkhead. I need to make a
      removable panel that keeps the chain and water out of the v-berth. There
      probably won’t ever be any substantial amount of water in the chain locker,
      just the normal mess from brining up the chain.

      The bulkhead itself is 1/2” thick. The design seems pretty straight forward.
      I need to make a 1/2” thick piece that fits neatly into the hole and then
      another 1/2” piece about 1” bigger than the hole. This 2nd piece will be
      bolted to the bulkhead. Since it needs to be removable and you can’t get to
      the inside once the panel is in place I’ve decided it will be attached with
      tee-nuts<http://www.mcfeelys.com/product/SSN-3118/516-18-Stainless-Steel-Tee-Nuts>and
      machine screws.

      I’ve been going back and forth on a couple of things:

      *Should the panel be bolted on the outside or the inside?
      *
      If the panel is on the outside the bolts alone will have to hold the weight
      of the chain if it rests against the panel. This could be alleviated by
      putting in a removable set of panel on the inside to bear the weight. A guy
      at <> mentioned they have done this before and used starboard.
      Basically it would look like hatch boards.

      If the panel is on the inside thee is NO way you’re going to remove the
      panel without first removing the chain from the locker. This seems like a
      deal breaker for inside, but I’m already resolved that I will likely add a
      small water tight deck plate above the panel for quick access to deal with
      chain castling or other quick inspection needs.

      *Should the panel be made out of starboard or marine grade plywood coated
      in epoxy?*

      *Both materials seem fine and I don’t think the plywood would be much
      cheaper. Joining two 1/2” pieces of starboard seems impossible. I don’t’
      think epoxy alone will hold, it would also need to be screwed
      together. **Epoxying
      two plywood 1/2” thick pieces would be easy and wood is easy to work with.
      We (pronounced Dawn) also have pretty good epoxy skills. We could put a
      layer of fiberglass on the inside surface to protect it even more from chain
      hitting it. We could put a Formica surface on the outside to match the
      existing bulkhead.*

      *Another option is to use 1” thick material and basically mill the hatch out
      of the solid material. This would probably be the way to go with starboard.*

      *I’ve looked at G10FRP4 panels and I don’t think they’d be easy to work
      with especially since I have never seen the stuff in person. I’ve also
      looked at aluminum and stainless steel sheet metal, but they are way more
      expensive.*

      *I feel like I’m leaning plywood and outside and then if needed I can add an
      inside 1/4″ starboard protector board later.*

      *Thanks!*

      *-p*

      —
      s/v Deep Playa | Pearson 424 Hull #152 | http://www.DeepPlaya.com
      _______________________________________________
      maillist mailing list

      https://pearson424.org/mailman/listinfo/maillist_pearson424.org

      Post generated from Pearson424 Forum using Mail2Forum

      Owners no more...
      Thanks Dawn and Patrick!

    • #76338
      john stevenson
      Participant

      Patrick,
      Not sure how much you want to change the standard arrangement. I’ve pretty
      much left if alone except I have had problems with the the chain shifting
      and knocking the locker door into the V-berth and dumping wet chain on the
      berth. My simple solution was to add latches to the locker door. These
      latches have kept the door in place for several rolling passages.
      http://www.svsarah.com/Sarah/ewUpgradeDeckRig.htm#Anchor_Well_Modifications

      That’s my interim solution until I decide to implement Tor’s more radical
      solution.

      On Wed, Dec 8, 2010 at 3:40 PM, Patrick “Peaboy” Walters <
      > wrote:

      I just posted this to my blog, and wanted to see if any of you had thoughts
      one way or the other.

      Chain Locker Bulkhead Design and Material
      Issues<
      http://www.deepplaya.com/post/Chain-Locker-Bulkhead-Design-and-Material-Issues.aspx

      http://www.deepplaya.com/post/Chain-Locker-Bulkhead-Design-and-Material-Issues.aspx
      <
      http://www.deepplaya.com/post/Chain-Locker-Bulkhead-Design-and-Material-Issues.aspx

      [image: Preparing to make a huge
      mess]<http://www.flickr.com/photos/deepplaya/5010236289/>

      [image: ChainLocker_Hatch_blog]<
      http://www.deepplaya.com/image.axd?picture=ChainLocker_Hatch_blog.jpg>

      I’m hemming and hawing a bit on the chain locker bulkhead. I need to make a
      removable panel that keeps the chain and water out of the v-berth. There
      probably won’t ever be any substantial amount of water in the chain locker,
      just the normal mess from brining up the chain.

      The bulkhead itself is 1/2” thick. The design seems pretty straight
      forward.
      I need to make a 1/2” thick piece that fits neatly into the hole and then
      another 1/2” piece about 1” bigger than the hole. This 2nd piece will be
      bolted to the bulkhead. Since it needs to be removable and you can’t get to
      the inside once the panel is in place I’ve decided it will be attached with
      tee-nuts<
      http://www.mcfeelys.com/product/SSN-3118/516-18-Stainless-Steel-Tee-Nuts

      and

      machine screws.

      I’ve been going back and forth on a couple of things:

      *Should the panel be bolted on the outside or the inside?
      *
      If the panel is on the outside the bolts alone will have to hold the weight
      of the chain if it rests against the panel. This could be alleviated by
      putting in a removable set of panel on the inside to bear the weight. A guy
      at <> mentioned they have done this before and used starboard.
      Basically it would look like hatch boards.

      If the panel is on the inside thee is NO way you’re going to remove the
      panel without first removing the chain from the locker. This seems like a
      deal breaker for inside, but I’m already resolved that I will likely add a
      small water tight deck plate above the panel for quick access to deal with
      chain castling or other quick inspection needs.

      *Should the panel be made out of starboard or marine grade plywood coated
      in epoxy?*

      *Both materials seem fine and I don’t think the plywood would be much
      cheaper. Joining two 1/2” pieces of starboard seems impossible. I don’t’
      think epoxy alone will hold, it would also need to be screwed
      together. **Epoxying
      two plywood 1/2” thick pieces would be easy and wood is easy to work with.
      We (pronounced Dawn) also have pretty good epoxy skills. We could put a
      layer of fiberglass on the inside surface to protect it even more from
      chain
      hitting it. We could put a Formica surface on the outside to match the
      existing bulkhead.*

      *Another option is to use 1” thick material and basically mill the hatch
      out
      of the solid material. This would probably be the way to go with
      starboard.*

      *I’ve looked at G10FRP4 panels and I don’t think they’d be easy to work
      with especially since I have never seen the stuff in person. I’ve also
      looked at aluminum and stainless steel sheet metal, but they are way more
      expensive.*

      *I feel like I’m leaning plywood and outside and then if needed I can add
      an
      inside 1/4″ starboard protector board later.*

      *Thanks!*

      *-p*

      —
      s/v Deep Playa | Pearson 424 Hull #152 | http://www.DeepPlaya.com
      _______________________________________________
      maillist mailing list

      https://pearson424.org/mailman/listinfo/maillist_pearson424.org

      —
      Regards,
      John Stevenson
      http://www.svsarah.com
      _______________________________________________
      maillist mailing list

      https://pearson424.org/mailman/listinfo/maillist_pearson424.org

      Post generated from Pearson424 Forum using Mail2Forum

    • #76339
      john stevenson
      Participant

      PS,
      I only used the expensive Perko latches because I had them in my parts bin.
      http://www.marinepartdepot.com/ offers equivalent latches in SS at about
      1/2 the Perko price. Thanks to Bob Fine or turning me onto this source.

      On Wed, Dec 8, 2010 at 5:23 PM, John Stevenson <>wrote:

      Patrick,
      Not sure how much you want to change the standard arrangement. I’ve pretty
      much left if alone except I have had problems with the the chain shifting
      and knocking the locker door into the V-berth and dumping wet chain on the
      berth. My simple solution was to add latches to the locker door. These
      latches have kept the door in place for several rolling passages.
      http://www.svsarah.com/Sarah/ewUpgradeDeckRig.htm#Anchor_Well_Modifications

      That’s my interim solution until I decide to implement Tor’s more radical
      solution.

      On Wed, Dec 8, 2010 at 3:40 PM, Patrick “Peaboy” Walters <
      > wrote:

      I just posted this to my blog, and wanted to see if any of you had
      thoughts
      one way or the other.

      Chain Locker Bulkhead Design and Material
      Issues<
      http://www.deepplaya.com/post/Chain-Locker-Bulkhead-Design-and-Material-Issues.aspx

      http://www.deepplaya.com/post/Chain-Locker-Bulkhead-Design-and-Material-Issues.aspx
      <
      http://www.deepplaya.com/post/Chain-Locker-Bulkhead-Design-and-Material-Issues.aspx

      [image: Preparing to make a huge
      mess]<http://www.flickr.com/photos/deepplaya/5010236289/>

      [image: ChainLocker_Hatch_blog]<
      http://www.deepplaya.com/image.axd?picture=ChainLocker_Hatch_blog.jpg>

      I’m hemming and hawing a bit on the chain locker bulkhead. I need to make
      a
      removable panel that keeps the chain and water out of the v-berth. There
      probably won’t ever be any substantial amount of water in the chain
      locker,
      just the normal mess from brining up the chain.

      The bulkhead itself is 1/2” thick. The design seems pretty straight
      forward.
      I need to make a 1/2” thick piece that fits neatly into the hole and then
      another 1/2” piece about 1” bigger than the hole. This 2nd piece will be
      bolted to the bulkhead. Since it needs to be removable and you can’t get
      to
      the inside once the panel is in place I’ve decided it will be attached
      with
      tee-nuts<
      http://www.mcfeelys.com/product/SSN-3118/516-18-Stainless-Steel-Tee-Nuts

      and

      machine screws.

      I’ve been going back and forth on a couple of things:

      *Should the panel be bolted on the outside or the inside?
      *
      If the panel is on the outside the bolts alone will have to hold the
      weight
      of the chain if it rests against the panel. This could be alleviated by
      putting in a removable set of panel on the inside to bear the weight. A
      guy
      at <> mentioned they have done this before and used starboard.
      Basically it would look like hatch boards.

      If the panel is on the inside thee is NO way you’re going to remove the
      panel without first removing the chain from the locker. This seems like a
      deal breaker for inside, but I’m already resolved that I will likely add a
      small water tight deck plate above the panel for quick access to deal with
      chain castling or other quick inspection needs.

      *Should the panel be made out of starboard or marine grade plywood coated
      in epoxy?*

      *Both materials seem fine and I don’t think the plywood would be much
      cheaper. Joining two 1/2” pieces of starboard seems impossible. I don’t’
      think epoxy alone will hold, it would also need to be screwed
      together. **Epoxying
      two plywood 1/2” thick pieces would be easy and wood is easy to work with.
      We (pronounced Dawn) also have pretty good epoxy skills. We could put a
      layer of fiberglass on the inside surface to protect it even more from
      chain
      hitting it. We could put a Formica surface on the outside to match the
      existing bulkhead.*

      *Another option is to use 1” thick material and basically mill the hatch
      out
      of the solid material. This would probably be the way to go with
      starboard.*

      *I’ve looked at G10FRP4 panels and I don’t think they’d be easy to work
      with especially since I have never seen the stuff in person. I’ve also
      looked at aluminum and stainless steel sheet metal, but they are way more
      expensive.*

      *I feel like I’m leaning plywood and outside and then if needed I can add
      an
      inside 1/4″ starboard protector board later.*

      *Thanks!*

      *-p*

      —
      s/v Deep Playa | Pearson 424 Hull #152 | http://www.DeepPlaya.com
      _______________________________________________
      maillist mailing list

      https://pearson424.org/mailman/listinfo/maillist_pearson424.org

      —
      Regards,
      John Stevenson
      http://www.svsarah.com

      —
      Regards,
      John Stevenson
      http://www.svsarah.com
      _______________________________________________
      maillist mailing list

      https://pearson424.org/mailman/listinfo/maillist_pearson424.org

      Post generated from Pearson424 Forum using Mail2Forum

    • #76340
      Anonymous

      Patrick,

      I haven’t studied your blog closely, but I gather you’re debating about an
      inside vs. outside panel to close off the chain locker from the V-berth. I
      have a stainless steel plate on the inside that covers the lower 2/3 to 3/4
      of the opening. It slides onto 4 corner bolts set into the bulkhead and
      protruding into the chain locker a little and gets tightened on with wing
      nuts. Yes, you have to empty the chain out of the locker to remove that SS
      plate, but on the V-berth side of the bulkhead is what I suppose is
      Pearson’s original, louvered teak hatch/door. That closes off the total
      aperture from the inside, but is easily removable to see and reach inside
      the locker over the top of the SS plate for quick access in there, like if
      you have to topple a chain pyramid. So I guess my suggestion is to do both,
      retain the chain with a partial plate covering on the inside, and close off
      the aperture with a hatch on the outside.

      Or did I totally miss what you were talking about? (Sorry, dinner’s burning
      on the stove.)

      Tor


      SilverHeels, P-424 #17
      http://www.silverheels.us



      Original Message


      <.. snip>

      Post generated from Pearson424 Forum using Mail2Forum

    • #76342
      Hull152_Patrick
      Spectator

      You accurately described my conundrum. I defintiely don’t want to leave the
      louvered panel in place and Dawn will kill me if we end up with wet chain in
      our bunk. 😉

      -p

      —
      s/v Deep Playa | Pearson 424 Hull #152 | http://www.DeepPlaya.com

      On Wed, Dec 8, 2010 at 2:52 PM, SilverHeels <> wrote:

      Patrick,

      I haven’t studied your blog closely, but I gather you’re debating about an
      inside vs. outside panel to close off the chain locker from the V-berth. I
      have a stainless steel plate on the inside that covers the lower 2/3 to 3/4
      of the opening. It slides onto 4 corner bolts set into the bulkhead and
      protruding into the chain locker a little and gets tightened on with wing
      nuts. Yes, you have to empty the chain out of the locker to remove that SS
      plate, but on the V-berth side of the bulkhead is what I suppose is
      Pearson’s original, louvered teak hatch/door. That closes off the total
      aperture from the inside, but is easily removable to see and reach inside
      the locker over the top of the SS plate for quick access in there, like if
      you have to topple a chain pyramid. So I guess my suggestion is to do both,
      retain the chain with a partial plate covering on the inside, and close off
      the aperture with a hatch on the outside.

      Or did I totally miss what you were talking about? (Sorry, dinner’s burning
      on the stove.)

      Tor


      SilverHeels, P-424 #17
      http://www.silverheels.us


      _______________________________________________
      maillist mailing list

      https://pearson424.org/mailman/listinfo/maillist_pearson424.org

      Post generated from Pearson424 Forum using Mail2Forum

      Owners no more...
      Thanks Dawn and Patrick!

    • #76343
      Anonymous

      Patrick,

      I’ve had Silver Heels in some rough weather since I set off cruising – lots
      of water splashing over the foredeck at times. The little bit that might’ve
      found its way into the chain locker ran right back out through the overboard
      drain holes at the locker’s base. With the set-up I described I’ve never had
      a drop come in onto the V-berth. I’m comfortable with it that way, but then
      again I don’t have Dawn standing by to kill me.

      Your call,

      Tor


      SilverHeels, P-424 #17
      http://www.silverheels.us



      Original Message


      <.. snip>

      Post generated from Pearson424 Forum using Mail2Forum

    • #76349
      Chuck Ruble
      Participant

      Patrick, stay away from Starboard. Nothing sticks to it. If you are trying to get a waterproof seal, you’ll be disappointed. G10 is overkill. FRP4 is easy to work with, wear an appropriate respirator when cutting and sanding.
      Sand the entire surface before painting. Our yard only uses this, we do not use marine ply.

      Your explanation on the panel and it’s orientation went over my head so I’m not sure about the design.

      Chuck

    • #76351
      Hull152_Patrick
      Spectator

      Thanks for that first hand experience Tor. I’m probably overbulding
      everything a bit, but I’m hoping I’ll be happy I did so down the road.

      -p
      —
      s/v Deep Playa | Pearson 424 Hull #152 | http://www.DeepPlaya.com

      On Wed, Dec 8, 2010 at 3:32 PM, SilverHeels <> wrote:

      Quote:
      Patrick,

      I’ve had Silver Heels in some rough weather since I set off cruising – lots
      of water splashing over the foredeck at times. The little bit that might’ve
      found its way into the chain locker ran right back out through the
      overboard
      drain holes at the locker’s base. With the set-up I described I’ve never
      had
      a drop come in onto the V-berth. I’m comfortable with it that way, but then
      again I don’t have Dawn standing by to kill me.

      Your call,

      Tor


      SilverHeels, P-424 #17
      http://www.silverheels.us



      Original Message


      <.. snip>

      Post generated from Pearson424 Forum using Mail2Forum

      Owners no more...
      Thanks Dawn and Patrick!

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